DT型脫硫泵
一、DT型脫硫泵的安裝
1 安裝前的檢查
（1） DT型脫硫泵安裝前應(yīng)首先按《裝箱單》檢查設(shè)備的型號、參數(shù)是否正確，零部件、隨機(jī)攜帶的技術(shù)資料及質(zhì)量證明資料是否齊全。
（2） 詳細(xì)閱讀此使用說明書，DT型脫硫泵掌握有關(guān)的技術(shù)要求和操作要領(lǐng)后，方可進(jìn)行安裝。
2 泵的安裝找正
（1） 泵機(jī)組安裝后，機(jī)組的中心線應(yīng)與地基中心線一致；機(jī)組的中心高與設(shè)計(jì)值的偏差應(yīng)不大于±2mm，機(jī)組的水平允差為0.1/1000 。
（2） 對于采用膜片聯(lián)軸器傳動的泵機(jī)組，找正方法如下:找正是安裝中最重要的環(huán)節(jié)，安裝DT型脫硫泵一般來說主、從動端設(shè)備初始對中越好，那么傳動系統(tǒng)的運(yùn)行就越平穩(wěn)，為保證最佳對中精度
二、DT型脫硫泵反沖洗系統(tǒng)
顧客現(xiàn)場應(yīng)設(shè)置大型脫硫循環(huán)泵用反沖洗系統(tǒng)。反沖洗系統(tǒng)是指從泵出口注入清水，流經(jīng)泵腔和葉輪后從泵入口排出的沖洗系統(tǒng)。如果泵停機(jī)，應(yīng)在停機(jī)后進(jìn)行反沖洗,一般不少于5分鐘,使機(jī)械密封的腔體中和密封副周圍沒有殘留介質(zhì)。如果泵由于其它原因要被停用保存，機(jī)械密封應(yīng)拆出泵外，用中性清潔劑清理后涼干，然后裝回清理過的泵體，再作儲存。對停機(jī)時間較長的泵,投入運(yùn)行前，應(yīng)先進(jìn)行反沖洗再運(yùn)行。同時應(yīng)確保進(jìn)出口閥門關(guān)閉可靠，避免出現(xiàn)漿液漏入泵腔的現(xiàn)象。
三、DT型脫硫泵的調(diào)整
泵在安裝找正后應(yīng)進(jìn)行檢查與調(diào)整。
1、 DT型脫硫泵泵的前間隙調(diào)整
為保證泵的高效運(yùn)行，使用一個時期后，在運(yùn)行條件不變的情況下，DT型脫硫泵的流量及效率下降，電流有較大變化時，必須定期對脫硫循環(huán)泵的前間隙進(jìn)行調(diào)整，具體調(diào)整步驟如下：
（1） 裝單端面機(jī)械密封的泵，將機(jī)械密封集裝板5旋入集裝槽并固定，DT型脫硫泵松開機(jī)械密封軸套與泵軸套鎖緊螺栓4（兩個法蘭盤連接螺栓）。
（2） 松開壓緊螺栓3。
（3） 松開調(diào)整螺栓上的電機(jī)側(cè)螺母2。
（4） 均勻擰緊調(diào)整螺栓上的中間壓緊螺母1，使轉(zhuǎn)子向泵頭方向移動，邊擰緊邊盤車，直到盤不動為止。注意盤車的方向應(yīng)按泵的工作轉(zhuǎn)向。
（5） 用深度尺測量后軸承壓蓋端面與懸架端面的間隙L=a；此時，葉輪與入口短管的法向間隙δ＝0。
（6） 松開調(diào)整螺栓上的中間壓緊螺母1。
（7） 均勻擰緊調(diào)整螺栓上的電機(jī)側(cè)螺母2，使轉(zhuǎn)子向電機(jī)方向移動，DT型脫硫泵用深度尺檢查間隙L，直到L＝ａ＋b為止(b值見表2，此時法向間隙δ=0.9～１mm),注意間隙應(yīng)均勻一致。
（8） 擰緊調(diào)整螺栓上的中間壓緊螺母1、懸架蓋壓緊螺栓3，使轉(zhuǎn)子的軸向位置完全固定。
（9） 擰緊機(jī)械密封兩軸套鎖緊螺栓4，集裝板5旋出集裝槽固定。
四、DT型脫硫泵的性能參數(shù)
型號 | 轉(zhuǎn)速n | 流量Q | 揚(yáng)程H | 軸功率Pa | 效率 | 必需汽油余量 | 配套電機(jī)型號 | 配套電機(jī)功率/電壓 |
800DT-A90 | 592 | 6200 | 28.7 | 553.2 | 87.6 | 2.7 | Y560-10 | 710/6000 |
8800 | 26.1 | 700.4 | 89.3 | 3.5 | 900/6000 | |||
9700 | 23.5 | 715.2 | 86.8 | 3.9 | ||||
492 | 5170 | 20.0 | 321.5 | 87.6 | 2.0 | Y500-12 | 400/6000 | |
7338 | 18.1 | 405.0 | 89.3 | 2.5 | Y560-12 | 500/6000 | ||
8089 | 16.3 | 413.7 | 86.8 | 2.9 | Y630-12 | 560/6000 | ||
700DT-A84 | 591 | 4250 | 24.5 | 326.3 | 86.9 | 2.8 | Y500-10 | 500/6000 |
6300 | 22.3 | 430.9 | 88.8 | 3.5 | 560/6000 | |||
7360 | 20.1 | 467.4 | 86.2 | 4.0 | 630/6000 | |||
493 | 3545 | 17.0 | 188.9 | 86.9 | 2.0 | Y450-12 | 250/6000 | |
5255 | 15.5 | 250.0 | 88.8 | 2.6 | Y500-12 | 315/6000 | ||
6140 | 14.0 | 271.6 | 86.2 | 3.0 | 355/6000 | |||
600DT-A82 | 595 | 3300 | 27.8 | 343.2 | 72.8 | YKK5601-10 | 500/6000 | |
4700 | 24.7 | 358.0 | 88.3 | 3.7 | ||||
5300 | 21.7 | 362.9 | 86.3 | 4.0 | ||||
5600 | 20.4 | 368.2 | 84.5 | |||||
490 | 2718 | 18.9 | 192.2 | 72.8 | 2.2 | YKK5003-12 | 280/6000 | |
3871 | 16.8 | 200.6 | 88.3 | 2.8 | ||||
4365 | 14.7 | 202.5 | 86.3 | 3.0 | ||||
4612 | 13.8 | 205.1 | 84.5 | |||||
500DT-A85 | 591 | 2040 | 26.8 | 204.5 | 72.8 | 4.1 | Y450-10 | 250/6000 |
3400 | 24.4 | 266.7 | 84.7 | 355/6000 | ||||
4080 | 22.0 | 305.2 | 80.1 | Y500-10 | 400/6000 | |||
493 | 1702 | 18.6 | 118.4 | 72.8 | 3.1 | Y450-12 | 220/6000 | |
2836 | 17.0 | 155.0 | 84.7 | |||||
3403 | 15.3 | 177.0 | 80.1 | |||||
350DT-A78 | 740 | 1332 | 51.1 | 289.6 | 64.0 | 605 | Y450-8 | 355/6000 |
2431 | 44.5 | 377.7 | 78.0 | 6.5 | Y500-8 | 500/6000 | ||
2865 | 39.6 | 408.7 | 75.6 | |||||
590 | 1062 | 32.5 | 146.9 | 64.0 | 3.5 | Y450-10 | 185/6000 | |
1938 | 28.3 | 191.5 | 78.0 | 250/6000 | ||||
2284 | 25.2 | 207.3 | 75.6 | 280/6000 | ||||
300DT-A60 | 989 | 1170 | 53.1 | 235.6 | 71.8 | 8.4 | Y400-6 | 315/6000 |
1779 | 47.1 | 281.4 | 81.1 | 355/6000 | ||||
2403 | 36.1 | 313.3 | 75.4 | 400/6000 | ||||
742 | 878 | 29.9 | 99.6 | 71.8 | 4.3 | Y355M1-8 | 132/380 | |
1335 | 26.5 | 118.8 | 81.1 | Y355M2-8 | 160/380 | |||
1803 | 20.3 | 132.2 | 75.4 | Y355M1-8 | ||||
200DT-B45 | 990 | 279 | 31.0 | 37.4 | 62.9 | 3.3 | Y280M-6 | 55/380 |
557 | 26.1 | 49.0 | 80.8 | Y315S-6 | 75/380 | |||
200DT-B45 | 990 | 645 | 23.3 | 52.6 | 77.8 | 3.3 | Y315S-6 | 75/380 |
730 | 206 | 16.9 | 15.1 | 62.9 | 2.0 | Y225M-8 | 22/380 | |
410 | 14.2 | 19.6 | 80.8 | Y250M-8 | 30/380 | |||
475 | 12.7 | 21.1 | 77.8 | |||||
150DT-B55 | 990 | 280 | 53.7 | 64.8 | 63.2 | 3.7 | Y315-6 | 90/380 |
517 | 48.0 | 88.3 | 76.5 | Y315L1-6 | 110/380 | |||
630 | 45.9 | 100.8 | 78.1 | Y315L2-6 | 132/380 | |||
740 | 209 | 30.0 | 27.0 | 63.2 | 2.3 | Y280S-8 | 37/380 | |
387 | 26.8 | 36.9 | 76.5 | Y315S-8 | 55/380 | |||
471 | 25.7 | 42.2 | 78.1 | |||||
150DT-A50 | 980 | 123 | 44.6 | 27.6 | 54.1 | 3.5 | Y250M-6 | 37/380 |
221 | 40.1 | 36.9 | 65.4 | Y280M-6 | 55/380 | |||
279 | 37.2 | 43.4 | 65.2 | |||||
730 | 92 | 24.7 | 11.4 | 54.1 | 2.1 | Y225S-8 | 18.5/380 | |
165 | 22.3 | 15.3 | 65.4 | Y225M-8 | 22/380 | |||
208 | 20.6 | 17.9 | 65.2 | Y250M-8 | 30/380 | |||
150DT-A40 | 1490 | 260 | 61.2 | 68.8 | 63.0 | 6.5 | Y280M-4 | 90/380 |
440 | 53.8 | 88.2 | 73.1 | Y315S-4 | 110/380 | |||
503 | 50.7 | 95.4 | 72.8 | Y315M-4 | 132/380 | |||
980 | 171 | 26.5 | 19.6 | 63.0 | 2.6 | Y225M-6 | 30/380 | |
150DT-A40 | 980 | 289 | 23.3 | 25.1 | 73.1 | 2.6 | Y250M-6 | 37/380 |
331 | 21.9 | 27.1 | 72.8 | |||||
100DT-A45B | 1480 | 88 | 76.4 | 43.6 | 42.0 | 6.0 | Y250M-4 | 55/380 |
166 | 65.2 | 56.9 | 51.8 | Y280S-4 | 75/380 | |||
219 | 54.3 | 66.5 | 48.7 | Y280M-4 | 90/380 | |||
970 | 57 | 32.8 | 12.1 | 42.0 | 2.4 | Y200L1-6 | 18.5/380 | |
109 | 28.0 | 16.0 | 51.8 | Y200L2-6 | 22/380 | |||
144 | 23.3 | 18.8 | 48.7 | Y225M-6 | 30/380 | |||
100DT-B40 | 1480 | 129 | 61.0 | 37.7 | 56.9 | 3.5 | Y250M-4 | 55/380 |
219 | 56.1 | 48.7 | 68.7 | Y280S-4 | 75/380 | |||
268 | 53.6 | 55.6 | 70.4 | |||||
970 | 85 | 26.2 | 10.7 | 56.9 | 1.7 | Y180L-6 | 15/380 | |
144 | 24.1 | 13.8 | 68.7 | Y200L2-6 | 22/380 | |||
176 | 23.0 | 15.7 | 70.4 | |||||
100DT-A35 | 1480 | 163 | 45.9 | 33.5 | 60.9 | 4.1 | Y225M-4 | 45/380 |
278 | 41.5 | 43.7 | 71.9 | Y250M-4 | 55/380 | |||
323 | 39.2 | 47.1 | 73.2 | Y280S-4 | 75/380 | |||
970 | 107 | 19.7 | 9.4 | 60.9 | 1.9 | Y180L-6 | 15/380 | |
182 | 17.8 | 12.3 | 71.9 | Y200L1-6 | 18.5/380 | |||
212 | 16.8 | 13.3 | 73.2 | |||||
80DT-A36 | 1480 | 86 | 47.1 | 23.3 | 47.4 | 3.2 | Y200L-4 | 30/380 |
151 | 42.0 | 28.5 | 60.7 | Y225S-4 | 37/380 | |||
167 | 39.9 | 29.3 | 62.0 | |||||
970 | 56 | 20.2 | 6.5 | 47.4 | 1.5 | Y160L-6 | 11/380 | |
99 | 18.0 | 8.0 | 60.7 | Y180L-6 | 15/380 | |||
109 | 17.1 | 8.2 | 62.0 | |||||
65DT-A40 | 1480 | 71 | 63.2 | 26.2 | 46.7 | 4.5 | Y225M-4 | 37/380 |
141 | 57.5 | 35.6 | 62.1 | 45/380 | ||||
159 | 54.6 | 38.1 | Y250M-4 | 55/380 | ||||
970 | 47 | 27.1 | 7.4 | 46.7 | 2.1 | Y160L-6 | 11/380 | |
92 | 24.7 | 10.0 | 62.1 | Y180L-6 | 15/380 | |||
104 | 23.5 | 10.7 | ||||||
65DT-A30 | 1470 | 44 | 35.6 | 9.1 | 46.7 | 4.6 | Y160L-4 | |
79 | 32.6 | 12.8 | 54.6 | Y180M-4 | 18.5/380 | |||
99 | 30.7 | 15.4 | 53.8 | Y180L-4 | 22/380 | |||
960 | 29 | 15.2 | 2.6 | 46.7 | 2.2 | Y132M2-6 | 5.5/380 | |
51 | 13.9 | 3.5 | 54.6 | |||||
64 | 13.1 | 4.2 | 53.8 | Y160M-6 | 7.5/380 | |||
50DT-D40 | 1470 | 33 | 51.7 | 13.1 | 35.4 | 2.5 | Y180L-4 | 18.5/380 |
68 | 43.4 | 17.8 | 45.1 | Y200L-4 | 30/380 | |||
50DT-D40 | 1470 | 76 | 40.8 | 18.9 | 44.7 | 2.5 | Y200L-4 | 30/380 |
970 | 22 | 22.5 | 3.8 | 35.4 | 1.2 | Y132M2-6 | 5.5/380 | |
45 | 18.9 | 5.1 | 45.1 | Y160M-6 | 7.5/380 | |||
50 | 17.7 | 5.4 | 44.7 | Y160L-6 | 11/380 | |||
50DT-A30 | 1460 | 34 | 36.3 | 7.8 | 43.1 | 1.6 | Y160M-4 | |
55 | 31.9 | 9.9 | 48.5 | Y160L-4 | 15/380 | |||
78 | 26.4 | 12.4 | 45.4 | Y180M-4 | 18.5/380 | |||
960 | 22 | 15.7 | 2.2 | 43.1 | 0.8 | Y132M1-6 | 4/380 | |
36 | 13.8 | 2.8 | 48.5 | |||||
51 | 11.4 | 3.5 | 45.4 | Y132M2-6 | 5.5/380 | |||
40DT-A25[a] | 2950 | 35.5 | 88.6 | 20.7 | 41.3 | - | Y200L1-2 | 30/380 |
58.8 | 73.5 | 24.7 | 42.5 | Y200L2-2 | 37/380 | |||
74.7 | 60.8 | 31.2 | 39.6 | Y225M-2 | 45/380 | |||
1440 | 17.3 | 21.1 | 2.4 | 41.3 | 2.6 | Y112M-4 | 4/380 | |
28.7 | 17.5 | 3.2 | 42.5 | Y132S-4 | 5.5/380 | |||
36.5 | 14.5 | 3.6 | 39.6 | |||||
40DT-B20 | 2930 | 16.6 | 57.5 | 6.4 | 40.9 | 3.5 | Y160M1-2 | 11/380 |
33.3 | 49.9 | 8.5 | 53.0 | Y160M2-2 | 15/380 | |||
37.1 | 47.1 | 9.2 | 52.0 | |||||
1430 | 8.1 | 13.7 | 0.7 | 40.9 | 0.9 | Y90L-4 | 1.5/380 | |
40DT-B20 | 1430 | 16.3 | 11.9 | 1.0 | 53.0 | 0.9 | Y100L1-4 | 2.2/380 |
18.1 | 11.2 | 1.1 | 52.0 | |||||
40DT-A19 | 2930 | 16.3 | 57.1 | 6.5 | 39.2 | 4.9 | Y160M1-2 | 11/380 |
30.0 | 54.9 | 8.1 | 55.4 | Y160M2-2 | 15/380 | |||
34.9 | 53.7 | 8.7 | 58.8 | |||||
1400 | 7.8 | 13.0 | 0.7 | 39.2 | 1.2 | Y90L-4 | 1.5/380 | |
143 | 12.5 | 0.9 | 55.4 | |||||
16.7 | 12.3 | 1.0 | 58.8 | Y100L1-4 | 2.2/380 | |||
40DT-A17 | 2900 | 9.4 | 44.6 | 3.4 | 33.2 | 4.5 | Y132S1-2 | 5.5/380 |
17.9 | 42.7 | 4.2 | 49.5 | Y132S2-2 | 7.5/380 | |||
23.4 | 39.3 | 4.8 | 52.4 | |||||
1400 | 4.6 | 10.4 | 0.4 | 33.2 | 2.5 | Y802-4 | 0.75/380 | |
8.6 | 10.0 | 0.5 | 49.5 | Y90S-4 | 1.1/380 | |||
11.3 | 9.2 | 52.4 | ||||||
25DT-A25 | 1440 | 9.6 | 21.6 | 1.7 | 33.2 | 7.1 | Y100L2-4 | 3/380 |
17.8 | 16.6 | 2.1 | 38.0 | Y112M-4 | 4/380 | |||
19.9 | 13.9 | 2.2 | 33.8 | |||||
910 | 6.0 | 8.6 | 0.4 | 33.2 | 3.3 | Y90S-6 | 0.75/380 | |
11.2 | 6.6 | 0.5 | 38.0 | Y90L-6 | 1.1/380 | |||
12.5 | 5.5 | 0.6 | 33.8 | |||||
25DT-A15 | 2900 | 9.2 | 34.4 | 2.6 | 32.7 | 5.3 | Y132S1-2 | 5.5/380 |
17.1 | 29.5 | 3.3 | 41.8 | |||||
19.3 | 27.1 | 3.5 | 40.8 | |||||
1390 | 4.4 | 7.9 | 0.3 | 32.7 | 1.3 | Y801-4 | 0.55/380 | |
8.2 | 6.8 | 0.4 | 41.8 | Y802-4 | 0.75/380 | |||
9.3 | 6.2 | 40.8 |